Technical Specifications and Customization Services for HQ046 LED Light Strip FPC

Abstract

1. Product Overview of HQ0156 LED Light Strip FPC

2. Technical Specifications and Customization Capabilities

2.1 Dimensional Parameters

• Precision FPC: Maximum dimensions 240×500mm (limit specification: 250×500mm); no minimum size restriction, supporting micro-scale custom designs.
• Roll-type FPC: Maximum width 240mm; maximum length 100 meters, optimized for high-volume continuous production.

2.2 Circuit Layer Configurations

• Single-layer FPC: Streamlined structure with cost-efficiency, suitable for low-complexity circuits in industrial controls, basic electronic instruments, and entry-level LED lighting systems.
• Double-layer FPC: Dual copper foil layers with enhanced plated through-holes (PTH) for reliable interlayer connectivity, ideal for high-integration applications such as automotive lighting, smart device backlights, and mid-to-high-end LED light strips.
• Multi-layer FPC: Customizable layer counts for ultra-high-complexity scenarios requiring dense wiring, multi-signal parallel transmission, and advanced functional integration.

2.3 Solder Mask Options and Application Scenarios

• Yellow Solder Mask: Universal solution for general-purpose applications (e.g., standard cable assemblies) offering balanced cost-effectiveness and process compatibility.
• Black Solder Mask: Preferred for high-end lighting systems (automotive headlamps, LED displays, smartphone backlights) due to its superior light absorption, minimizing reflection and enhancing visual uniformity.
• White Solder Mask: Equipped with high-reflectivity coating to maximize light utilization, suitable for professional lighting fixtures, medical aesthetic devices, and high-brightness LED displays.

2.4 Copper Foil Thickness Specifications

• Precision FPC:
  • Single-layer: 18μm (0.5oz), 35μm (1oz)
  • Double-layer: 12μm (0.33oz), 18μm (0.5oz), 35μm (1oz)
• Standard FPC:
  • Single-layer: 18μm, 25μm, 35μm (1oz), 50μm
  • Double-layer: 18-25μm, 25-25μm, 35-35μm, 35-70μm

2.5 Minimum Line Width/Spacing

3. Core Performance and Quality Assurance

3.1 Flexibility and Bending Durability

• Each batch of base materials undergoes testing with professional bending fatigue testers to ensure consistent mechanical performance.
• All finished products pass a minimum of 10,000 bending cycles (per IPC test standards) prior to mass production, guaranteeing resistance to fatigue failure in dynamic applications (foldable lighting, curved surface installations, and repeated motion scenarios).

3.2 Manufacturing Capabilities and Facilities

• Factory footprint: Approximately 20,000 square meters, featuring cleanroom production environments.
• Workforce: Over 800 employees, including 50 senior technical specialists with extensive FPC design and manufacturing expertise.
• Production capacity: Dual-line operation supporting both expedited sample fabrication and high-volume batch production, with a monthly output of over 5 million square meters.

4. Customization Service Protocol

4.1 Technical Consultation and Solution Design

• Tailored solution design aligned with specific application environments (temperature, humidity, mechanical stress).
• Drawing optimization for enhanced manufacturability (DFM) and performance improvement.
• New product development support, from concept validation to prototype testing.
• Professional guidance on material selection, layer configuration, and parameter optimization.

4.2 Quotation and Cost Optimization

• Standardized production processes to reduce variability and waste.
• Strategic sourcing of high-quality raw materials with long-term supplier partnerships.
• Efficient production scheduling and process automation to lower labor costs.

4.3 Integrated Design and Manufacturing

• Base substrate fabrication with strict material inspection and validation.
• Precision circuit routing and schematic design compliant with IPC-2221 standards.
• Custom mold development for specialized form factors and mounting requirements.
• SMT (Surface Mount Technology) and through-hole assembly with high-precision alignment (±0.02mm tolerance).
• Steel mesh fabrication tailored to circuit design for optimal soldering quality.

4.4 Sample Fabrication and Lead Times

• Lead time: 5-7 days for double-layer FPC samples; 3-5 days for single-layer samples.
• Sample validation: Each sample undergoes electrical continuity testing, bending resistance testing, and solderability verification before delivery.

5. Certifications and Important Notes

• Certifications: The product line holds ISO 9001 quality management system certification, UL 94 flame-retardant certification, and RoHS compliance. Detailed certification documents are available upon request.
• Environmental Compliance: All materials meet RoHS and REACH requirements, ensuring no restricted substances are used.
• Image Disclaimer: Product images on official platforms are taken under standard conditions. Minor color variations may occur due to lighting, shooting angles, or display resolution—actual products shall prevail.
• Continuous Improvement: Our FPC product portfolio is regularly updated based on emerging technologies and industry standards, with annual technical upgrades to enhance performance and expand application scope.